HEART LUNG MACHINES

 

1.                   Sarns 8000

a)                   Advantages

i)                    Power leads accessible from front

ii)                   Easy to operate alarm status

iii)                 Delayed reversing

iv)                 Clutchable hand cranking

v)                  Easy to wheel

vi)                 Can hand crank with lids closed

vii)               Alarm status turns off both main & cardioplegia

b)                  Disadvantages

i)                    Hinge occlusion mechanism - not as secure as COBE

ii)                   Bulky

iii)                 Tilted operating panels (if spill)

iv)                 Clamp trays at front

v)                  Individual collars

 

2.                   COBE

a)                   Advantages

i)                    Compact design

ii)                   Easy to operate alarm status (in standard configuration cf computer configuration)

iii)                 Difficult to wheel

b)                  Disadvantages

i)                    Difficult to access power outlets

ii)                   Computer configuration - difficult to control

iii)                 Non clutchable cranking

iv)                 Lids must be open to crank

 

3.                   Stockert

a)                   Advantages

i)                    Rotating head turrets

b)                  Disadvantages

i)                    Difficult to control alarms

ii)                   Flat control surface - poor spill control; items could be dropped directly on & damage

iii)                 Opaque pump covers - difficult to see

iv)                 Preloading tubing line inserts (had to be initially removed)

 

4.                   Gambro/Jostra

a)                   Advantages

i)                    Fully computerised - down loads everything

ii)                   Fully automated everything

iii)                 Runs from transformer- not so subject to current surges [converts AC to DC]

iv)                 Universal collars

b)                  Disadvantages

i)                    More complex to operate?

ii)                   Unique operating procedures - non intuited

iii)                 During failures - requires codes to be switched into manual override

iv)                 Non modular design - if base fails (or computer system) the whole system goes down

 

 

Electrical Safety Standard

 

1.                   Standard Class A electrical system

2.                   Connected to heart isolated area with isolated power supply

 

 

Power requirements of heart-lung machine systems

 

220 V 50 Hz

Power Consumption

Biomedicus

SARNS 7000

SARNS 8000

COBE

Pump Module

1.5 amp

1/8 hp motor

Current rating: 0.7 amps

150 watts typical

280 watts max

1.5 amp circuit breaker

Base

 

 

Current rating: 6 amps (4 pump base)

 

Leakage current

 

 

 

20 mA Max

 

 

 

 

 

 

Power[Watts] = volts x amps

If consumption given in watts can disregard voltage supplied (ie 110 vs 240]

 

Technical requirements of pump consoles

 

 

Sarns 8000

Emergency power

2 x 12V batteries

Automatic battery backup provides power to two pumps, all safety systems and accessories for 25 minutes

Switchover from main power to battery backup is automatic & immediate, providing uninterrupted power supply

Battery unit is built into the power base

Can be recharged automatically when connected to AC current

Power supply

Protected power cords from spills but easily accessible

Fully loaded current rating of 6 amps for 4 pump base

Lighting

High intensity low voltage quartz lamp

Goose neck

Power to the lamp is uninterrupted if have an installed battery module

IV poles & accessories

Sturdy poles make it easy to mount monitors & additional equipment

Adjustable height

Shelving

Stopwatches

(additional for Cobe)

Design

Solid stainless steel base

Alarms

Ergonomically positioned

See question relating to positioning of various equipment on pump

 

1.                   Battery systems

a)                   Incorporated in console (pump base)

i)                    Can allocate power to eg pump 1 & pump $ & level detection

ii)                   year life

b)                  Separate unit

i)                    Supplies whole pump

c)                   Hospital generator should cut over in 5 seconds (as are working in A area - gets priority)

 

Adult versus Paediatric versus ECMO

 

1.                   ECMO

a)                   Single pump

b)                  Pillow alarm system option

i)                    If decreased venous return will collapse thereby stopping pump flow [servo control]

ii)                   Not necessary in adults as may have a soft shell reservoir

c)                   Soft shell venous reservoir option

 

2.                   Adults

a)                   4 – 5  pump heads

 

3.                   Pediatrics

a)                   Smaller sweep stroke pump heads

i)                    To reduce stroke volume

ii)                   As only need to pump small volumes per minute

iii)                 Allows greater control of pump speeds

b)                  Finer resolution pump speed control mechanisms

c)                   ? Venous return clamp mechanisms

 

 

Details, designs & mechanisms of roller pumps

 

 

SARNS 7000

SARNS 8000

COBE

Design

Double-roller peristaltic pump

Microprocessor controlled Double-roller peristaltic pump

Double-roller peristaltic pump

Maximum revs & swept stroke

5 - 250 RPM

1 - 250 RPM

1 - 250 RPM

Occlusion mechanism & tubing collets (collars)

Single control occlusion setting; individual tube clamp mechanisms

Whole collar mechanism completely surrounds tubing

Too narrow a collar -pinch tubing & increase haemolysis 2° turbulence; too large a collar - tubing can walk via pump head

Single control occlusion setting; individual tube clamp mechanisms

Whole collar mechanism completely surrounds tubing

Occlusion thumbwheel moves both tubing rollers out or inwards in unison; universal tubing clamp adjustment knobs

Collar mechanism; only half holds tubings & inset easy to fall out - partial distortion of tubing seen

Rev counters & flow indicators

Numeric display of roller assembly speed (RPM) {via strobe timing mechanism} and computed flow rates (L/min) based on RPM & size of tubing used in pump head

Multiple checks of pump speed include optical tachometer that measures pump speed directly from the drive shaft; alerts regarding overspeed, tachometer loss, pump jam, belt slip

Flow via rpm

rpm can change with malalignment etc - possibility of inaccurate flow measurements

Indicators of ‘running hours’

Located behind

used for maintenance & pump rotation

Located underneath

Located on back panel - indicates total hours pump has been on

Pulsatile & non pulsatile

Extra module required

Extra module required

Extra module required

Ventricular support

Require reservoir (not required with vortex pump) as danger of sucking in air

Manual crank mechanism

Non reversing (counter-clockwise only via a one way clutch) handcrank mounted on a storage bracket at the rear of the pump {first switch pump off}

Can be cranked with lids closed ( but if power goes back on - will have crank pulled out off hand)

 

Hand crank inserted into either one of the two rollers; no direction limiting device

Require lid to be open

Effective working life

Expect approx 10 years

 

 

Details of safety control devices

 

 

SARNS 7000

SARNS 8000

COBE

Resettable fuses

Button that pops out near power inlet

Circuit breaker in front control panel

Circuit breaker located on back panel - to protect against electrical overload

1.5 Amps @ 240 V

Slave control of pump by pressure & low level alarm

Nothing

Alert mode - begins to slow; Stops on alarm - must be manually activated

Remote Control Knob: allows pump to respond to pressure limits or another blood pump (master/slave); not affected by AEPS input

Runaway control alarms & protection

Motor control overspeed detection circuit

Includes 3 overspeed detection conditions controlled by pump electronics, pump microprocessor

Runaway protection circuit which monitors actual pump motor speed in relation to the SPEED control setting. If an overspeed condition is detected, the rotation of the pump head is stopped

Overcurrent (pump jam)

Present - but higher threshold than 8000

Within 1 sec of motor current exceeding 8 amp, the pump stops & displays “pump jam”

Present - but higher threshold than 8000

Pump direction safety switches

To reverse pump: press stop switch; lift reverse switch cover, press & hold switch; release reverse switch; operate speed control

Intentional controls require that dual forward, reverse & computer switches be pushed simultaneously to ensure deliberate activation

Two stage safety interlock switch

Safety pump covers

Simple perspex cover

Cover interlock prevents spills into pump head & pump jams as pump only operates when cover is closed

Perspex cover activates cover switch - lifting of cover stopes pump head

 

Details of preventative maintenance

 

 

SARNS 7000

SARNS 8000

COBE

Tubing occlusion Adjustment

Prior to every case

 

Prior to every case

Flow rate Calibration

 

 

Every 500 hours or whenever tubing type is changed or occlusion adjusted

Pump rotation

 

 

Every 500 hours

To maintain even wear on all pumps in a system (especially arterial pump)

General pump operations

Run pump from 0 - 250 RPM in forward & reverse while observing for roller assembly rotating smoothly and evenly with no unusual noises

 

 

Overspeed detection

Handcrank pump head while in a forward mode but at initially zero RPM (ie speed controller max anticlockwise) up to 100 RPM - after a few seconds ‘forward’ should go out & ‘stop’ should glow

 

Every 100 hours

With pump ON; set to 2 RPM; manually rapidly rotate roller with hand crank while depressing cover switch; digital display should flash and pump head should stop rotating after release of handcrank

Drive belt tension

Check twice a year

 

 

Lubrication

Tube guide rollers every month

Occlusion knob every month

 

 

Cable check

 

 

Every 250 hours

Check for condition of cables

Fan Guard check

 

 

Every 250 hours

 

Leakage current

 

 

 

Alarm checks

 

 

 

 

Details of routine cleaning: Types of noncorrosive cleaners; methods of cleaning for decontamination

 

1.                   Do Not use acetone based cleaning solutions

2.                   Clean exterior of blood pump after each use

3.                   Wipe with damp cloth

4.                   Acceptable solutions:

a)                   Water

b)                  Mild detergents

c)                   Dilute solutions of sodium hypochlorite

5.                   Keep cleaning solutions out of electrical receptacles on the pump rear panel

6.                   Clean fluid spills into pump head immediately

7.                   Large volume spills require inspection of internal components by technician